Akashic Guitar effects PCB lookup
DRIVETONEBASSVOLUME

125B · 4 knobs

Aion FX

SapphireAmp Overdrive

Based on the BOSS BD-2 Blues Driver

Category
Overdrive
Controls
Drive · Tone · Bass · Volume
Difficulty
Intermediate
Price
$12.50in stock

From the vendor

One of the most popular pedals in the BOSS lineup, it uses their distinctive “discrete op-amp” topology to deliver an amp-like drive resembling vintage Fender tweed or blackface amps.

The Sapphire Amp Overdrive is based on the BOSS BD-2 Blues Driver, one of their most popular pedals in continuous production since it was first released in 1995. It’s been used by a wide variety of artists including Mike McCready (Pearl Jam), Robert Smith (The Cure), Tom Morello, and even Prince.

The Blues Driver bears many similarities to the OD-2 Turbo Overdrive from 1988. That was the first appearance of Boss’s “discrete op-amp” circuit topology that uses two JFETs and a PNP transistor to create a variable gain stage that can be controlled like an op-amp but clips gracefully when overdriven. The Blues Driver starts with a circuit very similar to the OD-2, and then adds a slight bass boost to the end to give it the signature fullness, along with some clipping diodes and a fixed-position Fender tonestack for shaping the tone.

Despite its overwhelming popularity, the BD-2 is not without its flaws. On higher gain settings, the note decay can be “fizzy” or “splatty”. And the bass boost doesn’t always work well in every situation. Because of these shortcomings, it’s one of the most frequently modded pedals out there, with Keeley’s and Analogman’s mods being the most popular.

Another notable one is the Galaxie Mod from Machine Head Pedals, which is covered in the build documentation and is strongly recommended. It’s an extensive mod that replaces half of the passive components, completely transforming the pedal into something new.

The Sapphire is based on the stock BD-2 circuit converted to true bypass. It adds a bass knob to make the low boost variable, so it can be adjusted between the stock value and the Galaxie value.

The original BD-2 uses the 2SK184-GR JFET, a low-cutoff type similar to J201, but no longer made in through-hole format. 2SK209-GR is the SMD version that is still in production and will perform exactly the same as the originals. Each of the JFETs have extra pads for soldering SMD parts, but if you don’t feel confident in your SMD skills, Aion FX sells 2SK209-GR pre-soldered to adapter boards to be used in through-hole applications.

Note: The PCB-only version of this project uses a type of capacitor that has been temporarily discontinued by WIMA. Please see our news article about the issue and the substitution spreadsheet for project-specific recommendations. We are stocking a limited supply in the mean time. The build document has not yet been updated to reflect this. It does not impact the kits.

Schematic

The schematic is in the vendor's build document, page 9. Open the build document. No KiCad fragment has been drawn for this circuit yet.

Parts list 93 rows

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RefValueNormalizedTypeNotes
Resistors 36
R110k10kMetal film resistor, 1/4W
R21M1MMetal film resistor, 1/4W
R310k10kMetal film resistor, 1/4W
R4220k220kMetal film resistor, 1/4W
R54k74.7kMetal film resistor, 1/4W
R62k22.2kMetal film resistor, 1/4W
R71k51.5kMetal film resistor, 1/4W Galaxie mod: 10k. See build notes for full mod.
R822k22kMetal film resistor, 1/4W
R9510k510kMetal film resistor, 1/4W Omit if using 250kA drive pot.
R102k22.2kMetal film resistor, 1/4W
R11330k330kMetal film resistor, 1/4W Galaxie mod: omit (leave empty). See build notes for full mod.
R12100k100kMetal film resistor, 1/4W Galaxie mod: 22n CAPACITOR. See build notes for full mod.
R131M1MMetal film resistor, 1/4W Galaxie mod: 6n8 CAPACITOR. See build notes for full mod.
R1415k15kMetal film resistor, 1/4W Galaxie mod: JUMPER. See build notes for full mod.
R151M1MMetal film resistor, 1/4W Galaxie mod: 100k. See build notes for full mod.
R164k74.7kMetal film resistor, 1/4W
R172k22.2kMetal film resistor, 1/4W
R182k22.2kMetal film resistor, 1/4W Galaxie mod: 10k. See build notes for full mod.
R1933k33kMetal film resistor, 1/4W
R20510k510kMetal film resistor, 1/4W Omit if using 250kA drive pot.
R212k22.2kMetal film resistor, 1/4W
R225k65.6kMetal film resistor, 1/4W Galaxie mod: 2k2. See build notes for full mod.
R23470k470kMetal film resistor, 1/4W
R246k86.8kMetal film resistor, 1/4W
R251k21.2kMetal film resistor, 1/4W
R2610k10kMetal film resistor, 1/4W
R27470k470kMetal film resistor, 1/4W
R28100k100kMetal film resistor, 1/4W
R2910k10kMetal film resistor, 1/4W
R30100k100kMetal film resistor, 1/4W
R311k1kMetal film resistor, 1/4W
R322k22.2kMetal film resistor, 1/4W
R3310k10kMetal film resistor, 1/4W
R3410k10kMetal film resistor, 1/4W
RPD2M22.2MMetal film resistor, 1/4WInput pulldown resistor. Can be as low as 1M.
LEDR10k10kMetal film resistor, 1/4WLED current-limiting resistor. Adjust value to change LED brightness.
Capacitors 28
C147n47nFilm capacitor, 7.2 x 2.5mm
C2100n100nFilm capacitor, 7.2 x 2.5mmGalaxie mod: 10n. See build notes for full mod.
C3150n150nFilm capacitor, 7.2 x 2.5mmGalaxie mod: 39n. See build notes for full mod.
C447pF47pMLCC capacitor, NP0/C0GGalaxie mod: 100pF. See build notes for full mod.
C547pF47pMLCC capacitor, NP0/C0G
C6220pF220pMLCC capacitor, NP0/C0GGalaxie mod: omit (leave empty). See build notes for full mod.
C7100n100nFilm capacitor, 7.2 x 2.5mmGalaxie mod: 10k RESISTOR. See build notes for full mod.
C847n47nFilm capacitor, 7.2 x 2.5mmGalaxie mod: 100k RESISTOR. See build notes for full mod.
C92n22.2nFilm capacitor, 7.2 x 2.5mmGalaxie mod: 47n. See build notes for full mod.
C10100pF100pMLCC capacitor, NP0/C0GGalaxie mod: 220pF. See build notes for full mod.
C111uF1uFilm capacitor, 7.2 x 3.5mmGalaxie mod: 68n, 82n or 100n. See build notes for full mod.
C12100pF100pMLCC capacitor, NP0/C0G
C136n86.8nFilm capacitor, 7.2 x 2.5mm
C145n65.6nFilm capacitor, 7.2 x 2.5mm
C1518n18nFilm capacitor, 7.2 x 2.5mmGalaxie mod: 33n. See build notes for full mod.
C1618n18nFilm capacitor, 7.2 x 2.5mmGalaxie mod: 22n. See build notes for full mod.
C1747n47nFilm capacitor, 7.2 x 2.5mm
C182n22.2nFilm capacitor, 7.2 x 2.5mmGalaxie mod: omit (leave empty). See build notes for full mod.
C1956n56nFilm capacitor, 7.2 x 2.5mm
C2056n56nFilm capacitor, 7.2 x 2.5mm
C211uF1uFilm capacitor, 7.2 x 3.5mm
C221uF1uFilm capacitor, 7.2 x 3.5mm
C2347uF47uElectrolytic capacitor, 5mmPower supply filter capacitor.
C24100uF100uElectrolytic capacitor, 6.3mmPower supply filter capacitor.
C2547uF47uElectrolytic capacitor, 5mmReference voltage filter capacitor.
C2647uF47uElectrolytic capacitor, 5mmReference voltage filter capacitor.
C27100uF100uElectrolytic capacitor, 6.3mmPower supply filter capacitor.
C28100n100nMLCC capacitor, X7RPower supply filter capacitor.
Diodes 7
D11N58171N5817511-1N5817
D21N9141N914512-1N914Galaxie mod: omit (leave empty). See build notes for full mod.
D31N9141N914512-1N914Galaxie mod: omit (leave empty). See build notes for full mod.
D41N9141N914512-1N914Galaxie mod: omit (leave empty). See build notes for full mod.
D51N9141N914512-1N914Galaxie mod: omit (leave empty). See build notes for full mod.
D61N9141N914Fast-switching diode, DO-35Galaxie mod: omit (leave empty). See build notes for full mod.
D71N9141N914Fast-switching diode, DO-35Galaxie mod: omit (leave empty). See build notes for full mod.
Transistors 10
Q12SK209-GR2SK209-GRJFET, N-channel, SOT-23Original uses 2SK184-GR. 2SK209-GR is the SMD equivalent.
Q22SK209-GR2SK209-GRJFET, N-channel, SOT-23Original uses 2SK184-GR. 2SK209-GR is the SMD equivalent.
Q32SK209-GR2SK209-GRJFET, N-channel, SOT-23Original uses 2SK184-GR. 2SK209-GR is the SMD equivalent.
Q42N39062N3906BJT transistor, PNP, TO-92Substitute. Original uses 2SA1335-GR.
Q52SK209-GR2SK209-GRJFET, N-channel, SOT-23Original uses 2SK184-GR. 2SK209-GR is the SMD equivalent.
Q62SK209-GR2SK209-GRJFET, N-channel, SOT-23Original uses 2SK184-GR. 2SK209-GR is the SMD equivalent.
Q72N39062N3906BJT transistor, PNP, TO-92Substitute. Original uses 2SA1335-GR.
Q82N50882N5088BJT transistor, NPN, TO-92Substitute. Original uses 2SC2459-GR.
Q92N50882N5088BJT transistor, NPN, TO-92Substitute. Original uses 2SC2459-GR.
Q102N50882N5088BJT transistor, NPN, TO-92Substitute. Original uses 2SC2459-GR.
ICs 1
IC1JRC4558DJRC4558DOperational amplifier, DIP8Substitute. Original uses M5218AL (SIL-8).
Potentiometers 4
GAIN500kA dual500KA DUAL16mm right-angle PCB mount potSubstitute for 250kA in original. Use 510k for R9 and R20 to drop the value to 250k. Omit these resistors if using an actual 250kA pot.
BASS25kBB25k16mm right-angle PCB mount pot
TONE10kBB10k16mm right-angle PCB mount pot
VOLUME100kAA100k16mm right-angle PCB mount pot
Switches 1
FSW3PDT3PDTStomp switch, 3PDT
LEDs 1
LED5mm5MMLED, 5mm, red diffused
Jacks & sockets 4
IC1-SDIP-8 socketDIP-8 SOCKETIC socket, DIP-8Substitute. Original uses 2SA970-GR.
IN1/4" mono1/4" MONO1/4" phone jack, closed frameSwitchcraft 111X or equivalent.
OUT1/4" mono1/4" MONO1/4" phone jack, closed frameSwitchcraft 111X or equivalent.
DC2.1mm2.1MMDC jack, 2.1mm panel mountMouser 163-4302-E or equivalent.
Hardware 1
ENC125B125BEnclosure, die-cast aluminumCan also use a Hammond 1590N1.