Akashic Guitar effects PCB lookup
DRIVETONECONTOURVOLUME

125B · 4 knobs

Aion FX

PlexusAmp Overdrive

Based on the Brown Sound in a Box II

Category
Overdrive· Amp-like overdrive
Controls
Drive · Tone · Contour · Volume
Difficulty
Easy
Price
$12.50in stock

From the vendor

A classic DIY design that uses mu-amp stages to get a sound reminiscent of Van Halen’s classic “brown sound” based around his 1968 Marshall Super Lead amp.

The Plexus Amp Overdrive is based on a classic design from the DIYStompboxes community called the “Brown Sound in a Box”—specifically the second version, which had improved tone shaping.

Designed by Ed Guidry, the first version appeared in 2001 as a modified version of Jack Orman’s Mini-Booster. Aron Nelson had added a Big Muff-style tone stack to the Mini-Booster, which was the basis for our Delta project. Ed used this topology as a starting point, adding an extra JFET stage and some strategic hi-cuts to make it sound more amp-like.

The second version followed in 2004. The JFETs were changed from J201 to 2N5457 for a less gainy and compressed drive sound, and more high-end filtering was added to better simulate the resonance of a speaker cabinet. This one caught on even more than the original and is universally considered to be the better design.

2N5457 JFETs are no longer available in through-hole format. Extra pads have been provided if you want to use surface-mount JFETs (part number MMBF5457), which perform identically to those used in Catalinbread pedals. Aion FX also offers pre-soldered MMBF5457s on adapter boards if you find surface-mount parts intimidating. See build documentation for more details.

It’s also worth mentioning that this design has a great deal of similarity to Catalinbread’s “foundation” series of amp-emulation drive pedals, which began in 2009 with the Dirty Little Secret. Catalinbread had roots in the DIY community, so this circuit was almost certainly one of their inspirations for the series.

The Plexus is a direct clone of the BSIAB2, with the addition of the popular “contour” mod from the community that allows the frequency of the tone stack to be adjusted.

Note: This project uses a type of capacitor that has been temporarily discontinued by WIMA. Please see our news article about the issue and the substitution spreadsheet for project-specific recommendations. We are stocking a limited supply in the mean time. The build document has not yet been updated to reflect this.

Schematic

The schematic is in the vendor's build document, page 6. Open the build document. No KiCad fragment has been drawn for this circuit yet.

Parts list 50 rows

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RefValueNormalizedTypeNotes
Resistors 18
R1390R390Metal film resistor, 1/4W
R2680R680Metal film resistor, 1/4W
R31M1MMetal film resistor, 1/4W
R41M1MMetal film resistor, 1/4W
R5470k470kMetal film resistor, 1/4W
R6120R120Metal film resistor, 1/4W
R71M1MMetal film resistor, 1/4W
R81M1MMetal film resistor, 1/4W
R982k82kMetal film resistor, 1/4W
R105k65.6kMetal film resistor, 1/4W
R115k65.6kMetal film resistor, 1/4W
R1282k82kMetal film resistor, 1/4W
R135k65.6kMetal film resistor, 1/4W
R1410k10kMetal film resistor, 1/4W
R1510k10kMetal film resistor, 1/4W
R16100R100Metal film resistor, 1/4WPower supply filter resistor.
RPD1M1MMetal film resistor, 1/4W
LEDR4k74.7kMetal film resistor, 1/4WLED current-limiting resistor. Adjust value to change LED brightness.
Capacitors 16
C1250pF250pCeramic capacitor, X5FCan substitute 220pF.
C21uF1uFilm capacitor, 7.2 x 3.5mm
C3220n220nFilm capacitor, 7.2 x 2.5mm
C468n68nFilm capacitor, 7.2 x 2.5mm
C522n22nFilm capacitor, 7.2 x 2.5mm
C6470pF470pMLCC capacitor, NP0/C0G
C7150pF150pMLCC capacitor, NP0/C0G
C8100n100nFilm capacitor, 7.2 x 2.5mm
C922n22nFilm capacitor, 7.2 x 2.5mm
C111uF1uFilm capacitor, 7.2 x 3.5mm
C12100n100nFilm capacitor, 7.2 x 2.5mm
C1322n22nFilm capacitor, 7.2 x 2.5mm
C142n22.2nFilm capacitor, 7.2 x 2.5mm
C152n22.2nFilm capacitor, 7.2 x 2.5mm
C16100uF100uElectrolytic capacitor, 6.3mmPower supply filter capacitor.
C17100n100nMLCC capacitor, X7RPower supply filter capacitor.
Diodes 1
D11N58171N5817Schottky diode, DO-41
Transistors 5
Q12N54572N5457JFET, N-channel, TO-92
Q22N54572N5457JFET, N-channel, TO-92
Q32N54572N5457JFET, N-channel, TO-92
Q42N54572N5457JFET, N-channel, TO-92
Q52N54572N5457JFET, N-channel, TO-92
Potentiometers 4
DRIVE500kAA500k16mm right-angle PCB mount pot
CONT.100kBB100k16mm right-angle PCB mount pot
TONE100kBB100k16mm right-angle PCB mount pot
VOL.100kAA100k16mm right-angle PCB mount pot
Switches 1
FSW3PDT3PDTStomp switch, 3PDT
LEDs 1
LED5mm5MMLED, 5mm, red diffused
Jacks & sockets 3
IN1/4" stereo1/4" STEREO1/4" phone jack, closed frameSwitchcraft 112BX or equivalent.
OUT1/4" mono1/4" MONO1/4" phone jack, closed frameSwitchcraft 111X or equivalent.
DC2.1mm2.1MMDC jack, 2.1mm panel mountMouser 163-4302-E or equivalent.
Hardware 1
ENC125B125BEnclosure, die-cast aluminumCan also use a Hammond 1590N1.